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Semi-computerized die- slicing and creasing equipment with stripping device
|Max. Paper Size||mm||1200*780||1300*960||1500*1100|
|Min. Paper Measurement||mm||350*350||four hundred*410||540*410|
|Max. Die-chopping Dimensions||mm||1180*760||1280*940||1480*1080|
|Max. Wor ept Strain||T||300||300||three hundred|
|Max. Paper Thickness||mm||1-7||one-7||1-7|
. Functions of the machine:
- The Bobst type reduce structure can make the cutting system motion like a scissor, it will realize a entire and simpler reduce.
- Principal worm gear makes use of alloy copper material, right after the experienced operator’s guide scraping therapy and rigorous common screening, it can assures the driving parts ten many years existence.
- The primary chains adopt imported British Renold brand name, the distinctions of ten chains are much less than .2mm.
- The link among gear box and driving shaft adopts sleeve and pin structure making sure a robust relationship.
The equipment adopts frequency controller to accomplish stepless pace acceleration which can get to to 4500 moments for each hour. For the duration of genuine creation, it can normally run at 3800 to 4000 times per hour according to the high quality of the board. If the quality of the paper is great, a good operator even can function the device at 4200 occasions for each hours without having feeling too hard.
As it is proven in the photo of the device, the device adopts rear part paper feeding strategy which retains the operator absent from the die-cutting element. The mounting and adjustment of the die plate is also done outdoors of the die-reducing part with sensors and detectors at die-cutting part to ensure that the equipment can not be started out when the die-slicing plate is at adjustment standing.
In addition to the sensors at die-reducing portion, there are sensor or method switches at window part to make the total equipment at monitoring status to make certain its protection.
- Procedure convenience:
There is Guy-machine interface mounted in the control panel which will displays the protection status of the machine as properly as malfunctions to aid the operator. Digicam is also set up in front of the operator for him/her to check the operation standing at the shipping component.
- Primary Structures and Important Substance Used
- Four Main Huge Elements:
They are referring to: bottom station, moving platform, upper platform and machine wall. The base station is produced of gray forged iron -HT 200 the relocating platform is ductile iron – QT forty two-10 and the device wall is high quality A3 metal.
- Main Push:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a moving established to guarantee secure pressure out place of not significantly less than 300 tons.
The materials for the worm shaft is 40Cr with quenching treatment method and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-reducing and Creasing Element:
The travel is transferred by means of crank rod to pendulum which will deliver the moving platform to shift up and down to reach die-lower and creasing purpose.
The pendulum is created of substantial good quality ductile iron. The pendulum axis is carried out by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 kind automatic die-cutting and creasing machine. In contrast with automated die-reducing and creasing machine which is utilised for cardboard die-slicing, this sort of semi-computerized die-slicing and creasing machine is mainly employed for corrugated board which wants significantly less force for die-reducing, in this scenario fairly some producers have made more compact width on the pendulum and more compact diameter on the pendulum shaft. We preserve wider pendulum and even bigger diameter on its shaft to make our machine last for a more time life.
The die-cutting plate uses 7 mm 75 Crl plate which has more hardness and life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning gadget to make sure the boarding conveying exact and steady.
The equipment utilizes gripper bar sort with 12A long joints chain which is considerably less in fat and much less shock to the intermittent device under the precondition to guarantee the strength of the chain. The model of the chain is Renold U.K with higher precise and high quality. .
The Gripper bar adopts aviation aluminum with three bridge type- light in bodyweight and substantial
- Electric Part
The electrical parts are developed and assembled according to the European CE common and uses globe wide acknowledged brand merchandise.
- Set up of Die
The die mounting and dismounting adopts aspect withdrawing ways which time preserving and simple for procedure.
There are two ways for the fixation of the die-possibly by bolt or clippers which are subject to customer’s suggestions.
The chase loc ept is pneumatic which is simple, convenient and trustworthy.
- Special Figures of Our Device:
- Clever And Unique Entrance Lay Design:
When compared with the card board sheet, the corrugated board has much more toughness. If the corrugated board abnormally reaches to the entrance lay, it will hurt the entrance lay and the gripper bar when the front lay reaches to its highest place.
Generally the producers will put in sensors on this component to end the machine when the paper is fed abnormally to the entrance lay. However, when the machine is operating at the higher speed, the inertia will deliver the machine to run for a while to make the entrance lay to its maximum level and then also harm the entrance lay and the gripper bar.
Our specific design is that when the abnormal board feeding takes place and becoming detected, the entrance lay can never reaches to its highest point which can make totally free from front lay and gripper bar damages simply because of irregular paper feeding.
As it is our special style, so there is no image to be shown right here.
- Optional Supply Platform:
In accordance to the requirement of the customer we can do the delivery platform both square kind or E sort (as demonstrated in the picture) . If the consumer has enough pallets, he can select square sort. If the consumer does have enough pallet, he can pick, E sort system for which will also offer 4 delivery trolleys.
- Pneumatic Pre-loading and Lifting Step Device:
The pre-loading unit is pneumatic pushed. When one particular paper dimensions is set, when you do other pile of pre-loading, there is no bother of you to reset the pre-loading system, you can just press the button and the machine will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Really some of the die-reducing equipment producers use direct feeding technique which is the operator will feed the board immediately to the mouth of the gripper. What we have located that the feeding time to the gripper is only .3 seconds which helps make the board feeding work hard and inaccurate.
Our machine makes use of an additional dance roller feeding technique whose board feeding time can be increase to .6 next. Jointly with the conveying areas it tends to make an less difficult function of the operator and more quickly in efficiency of the equipment.
For case in point: If an operator operates the immediate feeding semi-automated die-reducing equipment at 3300 sheets for every hour, he can easily operate our equipment at 3700 – 4000 sheets for each hour.
V. Conveying Element:
The board gained by the dance roller will go through a conveying portion with belt conveying and belt pressing which can make the board getting pressed ahead of reaching to the front lay.
Prior to the board reaches to the front lay, he will be repositioned by the aspect lay.
By these approaches, the board conveyed by the dance roller will be more exact and steady when they attain to the gripper bar.
There is also detector to detect the status of the board. If board does not come to the front lay at normal place, the detector will deliver signals to stop the equipment.
- Striping Portion
- Striping is fifty percent striping which can strip off 3 – edge squander of the board.
- There are higher chase, center chase and reduce chase where the male, elastic block and female die are put to strip off the waste.
- None-end Feeding and Shipping
This kind of machine has our patented program – non-quit feeding and supply capabilities which can reduce the wor ept tension of the operator and increase the wor ept efficiency of the equipment
Under this method, the pre-piling is at the aspect of the operator. The pre-piled board can be transported under the primary pile when the main pile is detected short of paper.
At the delivery element, when the board is minimize to be about 1 meter, the machine will push the die-lower board pile out of the equipment shipping part so that it is simple for the operator to attract them to the selected place with out the need of halting the equipment.
|Name||Model and Origin||Remarks|
|Bearing||SKF Swiss||Essential portion|
|IKO Japan or HangZhou, China||Not important portion|
|Chain||Renold U.K||Main Chain ( Discrepancy of considerably less than .2 mm for per ten chains of machine chain size)|
|CHOHO Japan||Other Chain are Choho Japan|
|Image Electric Change||Fotek ZheJiang|
|Main Motor||Siemens||Joint Venture|
|Pneumatic Elements||Sunrise, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and supply||CPG ZheJiang|
/ The use of authentic tools manufacturer’s (OEM) part figures or emblems , e.g. CASE® and John Deere® are for reference needs only and for indicating solution use and compatibility. Our firm and the listed replacement components contained herein are not sponsored, accepted, or manufactured by the OEM. /