Product Description
Detailed Photos
Product Description
1.Style 1N standard flexible coupling provides flexible connection by the gap between pipe groove and coupling key.
2.Unique design allows both axial and radial movement, suitable for pipeline with flexibility under intermediate pressure.
3.Enhanced body resists 4 times working pressure.
Product Parameters
1.Housing material:Ductile iron conforming to ASTM A-536, grade 65-45-12.
2.FM Approved & UL Listed:R.W.P. rated working pressure 300PSI(2.065MPa / 20.65bars)
3.Housing Finish:Fusion Bonded Epoxy Coated(Optional:Hot Deep Galvanized and Others)
4.Coupling gasket material:EPDM(Optional:Nitrile NBR,Silicone and Others)
5.Bolts and Nuts:Heat treated and electro galvanized bolts with oval neck, and heavy duty hexagon nuts. Track head meeting the physical and chemical requirements of ASTM A-449 and physical requirements of ASTM A-183.
6.Size Range:DN25 through DN300 (1″ through 12″)
Certifications
Company Profile
CONDOR brand Grooved products are developed and manufactured by ZheJiang Condor Machinery Imp.& Exp. Co., Ltd., which is established in 2009 and most professional manufacturing enterprise of piping products. CONDOR is the 1 of first grooved products manufacturer in China,equipped with most advanced casting, milling, painting and assembling facilities, including 3 DISA automatic molding line, semi-automatic casting machine, precision casting line, large size floor molding system and relevant comprehensive testing equipment.
CONDOR owns 2 casting factories, 1 rubber millingfacility and 2 assembling centers. Over 500 employees, annual casting productioncapacity 100,000tons. Our total floor space over 110,000m², annual turnover exceeds 120 million USDCompany services
CONODR Piping Systems Solutions span many markets. Our piping system are found CHINAMFG in multiple applications-from commercial comfort piping system; industrial process and utility piping; petrochemical and metallurgy industries; coal and mineral mining operations; water and wastewater plants and facilities. CONDOR Piping Systems Solution covers fire-hydrant and sprinkler system, water spray and water mist system, foam and gas system .For all systems CONDOR offers unique solution for each
individual practice and actual problem.
CONDOR brand Grooved products are designed, manufactured, managed strictly by UL listed and FM approved system under
ZheJiang Condor Machinery Imp.& Exp. Co., Ltd.
FAQ
1. Q: Are you a manufacturer or trading company?
A: We are valve manufacturer and factory, and not trading company.
2. Q: Do you have agent or representative abroad?
A: We do not have agent abroad, please contact us to purchase valves directly.
3. Q: What’s your product range?
A: We can produce Butterfly valve, Gate valve, Check valve, Control valve, Y strainer, By ISO/ANSI/DIN/JIS/ EN/GOST/AS standard.
4. Q: Is there any stock in your factory? And how about your lead time?
A: We stock valves with normal sizes. The lead time depends on your quantity, Generally about 30 days.
5. Q: Which countries do you export to?
A: We export directly to vast majority of countries in the world.
6. Q: What certificates will you provide?
A: We can provide UL FM.
7. Q: After-sales service
A: 18 months year warranty for all kinds of products.
As an experienced manufacturer, you can rest assured of the quality and sales service.
8. Q: Transportation
A: Transported by DHL, UPS, EMS, FedEx, SF, by Air, by Sea.
9. Q: Do you provide free sample?
A: Free sample is OK for us.
10. Q: Do you accept custom design on size?
A: Yes, if the size is reasonable.
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Can flexible couplings be used in precision motion control systems?
Yes, flexible couplings can be used in precision motion control systems, but careful consideration must be given to their selection and application. Precision motion control systems require high accuracy, repeatability, and minimal backlash. Flexible couplings can play a crucial role in such systems when chosen appropriately and used in the right conditions.
Selection Criteria: When selecting a flexible coupling for a precision motion control system, several key factors should be considered:
- Backlash: Look for couplings with minimal or no backlash to ensure accurate motion transmission and precise positioning.
- Torsional Stiffness: Choose a coupling with sufficient torsional stiffness to minimize torsional deflection and maintain accurate motion control.
- Misalignment Compensation: Ensure the coupling can accommodate the required misalignment without introducing significant variations in motion accuracy.
- Dynamic Performance: Evaluate the coupling’s dynamic behavior under varying speeds and loads to ensure smooth and precise motion control during operation.
- Material and Construction: Consider the material and construction of the coupling to ensure it can withstand the specific environmental conditions and loads of the motion control system.
- Size and Space Constraints: Choose a compact and lightweight coupling that fits within the available space and does not add excessive inertia to the system.
Applications: Flexible couplings are commonly used in precision motion control systems, such as robotics, CNC machines, semiconductor manufacturing equipment, optical systems, and high-precision measurement instruments. They help transmit motion from motors to various components, such as lead screws, spindles, or precision gears, while compensating for misalignments and providing shock and vibration absorption.
Specialized Couplings: For ultra-high precision applications, specialized couplings, such as zero-backlash or torsionally rigid couplings, may be preferred. These couplings are designed to provide precise motion transmission without any play or torsional deflection, making them suitable for demanding motion control tasks.
Installation and Alignment: Proper installation and alignment are critical to achieving optimal performance in precision motion control systems. Precise alignment of the coupling and connected components helps maintain accurate motion transmission and minimizes eccentricities that could impact the system’s precision.
Summary: Flexible couplings can indeed be used in precision motion control systems when chosen and applied correctly. By considering factors like backlash, torsional stiffness, misalignment compensation, and dynamic performance, users can select the right coupling to ensure high accuracy, repeatability, and reliable motion control in their specific application.
What are the common signs of wear and failure in flexible couplings?
Flexible couplings can experience wear and failure over time, which may lead to operational issues and potential equipment damage. Some common signs of wear and failure in flexible couplings include:
- Excessive Vibrations: An increase in vibrations during operation can indicate wear or misalignment in the flexible coupling. Excessive vibrations can also lead to additional wear on connected equipment.
- Strange Noises: Unusual noises, such as squealing, rattling, or clunking sounds, may indicate misalignment, fatigue, or damaged elements in the flexible coupling.
- Increased Heat: If a flexible coupling is operating at a higher temperature than usual, it could indicate increased friction due to wear or improper lubrication.
- Visible Damage: Physical inspection may reveal visible signs of wear, such as cracks, tears, or distortion in the flexible coupling’s components.
- Reduced Performance: A decrease in the performance of the connected machinery, such as lower speed or torque transmission, may be a sign of coupling wear.
- Looseness or Play: Excessive play or looseness in the coupling may indicate worn or damaged components, which can lead to misalignment and decreased efficiency.
- Leakage: In the case of fluid-filled couplings, leakage of the fluid can indicate seal damage or wear in the coupling.
- Cracks or Corrosion: Cracks or signs of corrosion on metallic components of the coupling can indicate material fatigue or exposure to harsh environmental conditions.
- Uneven Wear: Uneven wear patterns on coupling elements or unusual wear at specific points can be indicative of misalignment or excessive torque.
- Increased Friction: If the flexible coupling starts to exhibit increased resistance or friction during operation, it may be a sign of wear or inadequate lubrication.
Regular maintenance and inspection are essential to identify these signs of wear and failure early on and prevent further damage to the flexible coupling and connected equipment. Timely replacement or repair of worn or damaged components can help maintain the reliability and efficiency of the system.
What are the advantages of using flexible couplings in mechanical systems?
Flexible couplings offer several advantages in mechanical systems, making them essential components in various applications. Here are the key advantages of using flexible couplings:
- Misalignment Compensation: One of the primary advantages of flexible couplings is their ability to compensate for shaft misalignment. In mechanical systems, misalignment can occur due to various factors such as installation errors, thermal expansion, or shaft deflection. Flexible couplings can accommodate angular, parallel, and axial misalignment, ensuring smooth power transmission and reducing stress on the connected equipment and shafts.
- Vibration Damping: Flexible couplings act as damping elements, absorbing and dissipating vibrations and shocks generated during operation. This feature helps to reduce noise, protect the equipment from excessive wear, and enhance overall system reliability and performance.
- Torsional Flexibility: Flexible couplings provide torsional flexibility, allowing them to handle slight angular and axial deflections. This capability protects the equipment from sudden torque fluctuations, shock loads, and torque spikes, ensuring smoother operation and preventing damage to the machinery.
- Overload Protection: In case of sudden overloads or torque spikes, flexible couplings can absorb and distribute the excess torque, protecting the connected equipment and drivetrain from damage. This overload protection feature prevents unexpected failures and reduces downtime in critical applications.
- Reduce Wear and Maintenance: By compensating for misalignment and damping vibrations, flexible couplings help reduce wear on the connected equipment, bearings, and seals. This results in extended component life and reduced maintenance requirements, leading to cost savings and improved system reliability.
- Compensation for Thermal Expansion: In systems exposed to temperature variations, flexible couplings can compensate for thermal expansion and contraction, maintaining proper alignment and preventing binding or excessive stress on the equipment during temperature changes.
- Electric Isolation: Some types of flexible couplings, such as disc couplings, offer electrical isolation between shafts. This feature is beneficial in applications where galvanic corrosion or electrical interference between connected components needs to be minimized.
- Space and Weight Savings: Flexible couplings often have compact designs and low inertia, which is advantageous in applications with space constraints and where minimizing weight is crucial for performance and efficiency.
- Cost-Effectiveness: Flexible couplings are generally cost-effective solutions for power transmission and motion control, especially when compared to more complex and expensive coupling types. Their relatively simple design and ease of installation contribute to cost savings.
In summary, flexible couplings play a vital role in mechanical systems by providing misalignment compensation, vibration damping, overload protection, and torsional flexibility. These advantages lead to improved system performance, reduced wear and maintenance, and enhanced equipment reliability, making flexible couplings a preferred choice in various industrial, automotive, marine, and aerospace applications.
editor by CX 2024-04-26