Product Description
FBE Epoxy Coated Flexible Joint Universal Coupling
Details
| ITEM | DESCRIPTION | |
| Universal Coupling | Center Sleeve | GGG50 |
| End Ring | GJS500-7 | |
| Rubber Seal | EPDM | |
| Bolt | Dacromet Coated Steel/Stainless steel | |
| Washer | Dacromet Coated Steel/Stainless steel | |
| Nut | Dacromet Coated Steel/Stainless steel | |
| Pressure | PN16 | |
| Coating | Blue FBE Coated | |
Packing
Company information
HangZhou Shungji Technology Industry Co., Ltd. (SHJ) is a professional company that provides high-quality casting and forging product services for the fluid pipeline industry. Since its establishment in 2001, SHJ has been trusted by customers for many years due to its honest business philosophy, high-quality products and services, and a technical team with over 30 years of casting experience. Today, our customers have spread to multiple countries in Europe, the America, and Australia, including leading companies in the fluid industry with a century of history.
To this day, SHJ still implements dual development of casting and forging products to meet the needs of its customers. Our main products include ductile iron pipe fittings (elbows, tees, reducers, detachable pipe joints, elevators, etc.), ductile iron flanges, ductile iron valves (butterfly valves, ball valves, etc.), forged steel flanges, butt welded pipe fittings, etc.
SHJ is your guarantee of quality!
Other products
Company Information
HangZhou Shungji Technology Industry Co., Ltd. (SHJ) is a professional company that provides high-quality casting and forging product services for the fluid pipeline industry. Since its establishment in 2001, SHJ has been trusted by customers for many years due to its honest business philosophy, high-quality products and services, and a technical team with over 30 years of casting experience. Today, our customers have spread to multiple countries in Europe, the America, and Australia, including leading companies in the fluid industry with a century of history.
To this day, SHJ still implements dual development of casting and forging products to meet the needs of its customers. Our main products include ductile iron pipe fittings (elbows, tees, reducers, detachable pipe joints, elevators, etc.), ductile iron flanges, ductile iron valves (butterfly valves, ball valves, etc.), forged steel flanges, butt welded pipe fittings, etc.
SHJ is your guarantee of quality!
Team Building
FAQ
Q: What are your payment terms?
A: T/T (50% TT in advance, the rest 50% will be paid before delivery), L/C at sight
Q: Can you make the product as per client’s requirement?
A: Yes, we can make it with your exact requirement
Q: Where is your nearest loading port?
A: HangZhou, China.
Q: How can you guarantee the quality or any warranty?
A: If any quality problems occured, you can contact us and we will handle it as consumer’s requests.
Q: Do you accept small quantity order?
A: Yes, you can order few sets to test.
Q: Can we choose different material.
A: Yes, the material can be chose according to your requirement.
Q: What is your shipment and delivery time?
A: By sea or train. Normally 25-70 Days for delivery, according to your order quantity.
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What are the real-world applications of flexible couplings in various industries?
Flexible couplings are widely used in a variety of industries to transmit power and motion between rotating shafts while accommodating misalignments and reducing vibrations. Some of the real-world applications of flexible couplings include:
- Industrial Machinery: Flexible couplings are extensively used in industrial machinery such as pumps, compressors, fans, mixers, and conveyors. They help transmit power from motors to driven equipment, while absorbing misalignments and reducing shock loads and vibrations.
- Automotive: In the automotive industry, flexible couplings are used in various applications, including drive shafts, steering systems, and engine accessories. They help transmit power and motion while allowing for misalignment and reducing torsional vibrations.
- Aerospace: In aircraft and aerospace applications, flexible couplings are used in engine systems, landing gear, and flight control systems. They provide reliable power transmission while accommodating misalignment and reducing vibrations in the demanding aerospace environment.
- Marine: Flexible couplings are used in marine propulsion systems to connect the engine to the propeller shaft. They help transmit power and motion while compensating for shaft misalignment and reducing vibrations in marine vessels.
- Renewable Energy: In wind turbines and solar tracking systems, flexible couplings are used to transfer power and motion between the turbine or solar panel and the generator. They allow for misalignment caused by wind and sun direction changes, ensuring optimal energy conversion.
- Oil and Gas: In the oil and gas industry, flexible couplings are used in pumps, compressors, and drilling equipment. They provide reliable power transmission while accommodating misalignments and reducing vibrations in harsh and demanding oilfield environments.
- Mining and Construction: Flexible couplings are used in heavy-duty mining and construction equipment, including excavators, bulldozers, and loaders. They help transmit power from engines to drive systems while compensating for misalignments and reducing vibrations in rugged and challenging environments.
- Food and Beverage: In food processing and packaging machinery, flexible couplings are used to transmit power and motion while meeting strict hygiene and safety requirements. They help prevent contamination while accommodating shaft misalignments.
- Medical Equipment: Flexible couplings are used in medical devices and equipment, including imaging machines and robotic surgical systems. They help transmit motion and power while reducing vibrations and maintaining precision.
- Textile Industry: In textile manufacturing machines, flexible couplings are used in spinning, weaving, and dyeing processes. They help transmit power efficiently while accommodating misalignments and reducing vibrations during high-speed operation.
These are just a few examples of the diverse applications of flexible couplings in various industries. Their ability to enhance power transmission efficiency, accommodate misalignments, and reduce vibrations makes them a versatile and indispensable component in modern machinery and equipment.
What are the maintenance intervals and practices for extending the life of a flexible coupling?
Proper maintenance of a flexible coupling is essential to ensure its longevity and reliable performance. The maintenance intervals and practices for flexible couplings may vary depending on the coupling type, application, and operating conditions. Here are some general maintenance guidelines to extend the life of a flexible coupling:
- Regular Inspection: Conduct visual inspections of the coupling regularly to check for signs of wear, damage, or misalignment. Look for cracks, tears, corrosion, or any other visible issues.
- Lubrication: Some flexible couplings may require periodic lubrication to reduce friction and wear. Refer to the manufacturer’s guidelines for the appropriate lubrication type and schedule.
- Alignment Checks: Ensure that the connected shafts remain properly aligned. Misalignment can lead to premature wear and failure of the coupling and other components.
- Torque Monitoring: Monitor the torque levels in the system and ensure they are within the coupling’s rated capacity. Excessive torque can overload the coupling and cause damage.
- Temperature and Environmental Considerations: Ensure that the operating temperatures and environmental conditions are within the coupling’s specified limits. Extreme temperatures, aggressive chemicals, or corrosive environments can impact the coupling’s performance.
- Inspection After Shock Loads: If the system experiences shock loads or unexpected impacts, inspect the coupling for any signs of damage immediately.
- Replace Damaged or Worn Couplings: If any damage or wear is detected during inspections, replace the flexible coupling promptly to avoid potential failures.
- Periodic Re-Tightening: For certain coupling designs, periodic re-tightening of fasteners may be necessary to maintain proper clamping force.
- Follow Manufacturer’s Guidelines: Always follow the maintenance instructions provided by the coupling manufacturer. They can provide specific recommendations based on the coupling model and application.
It is crucial to develop a maintenance plan specific to the application and coupling type. Regularly scheduled maintenance, adherence to recommended practices, and proactive inspection can help identify issues early and prevent costly breakdowns. Additionally, record-keeping of maintenance activities can provide valuable data on the coupling’s performance and aid in future maintenance decisions.
How does a flexible coupling affect the noise and vibration levels in a mechanical system?
A flexible coupling plays a crucial role in controlling noise and vibration levels in a mechanical system. It can significantly impact the overall smoothness and quietness of the system’s operation, contributing to enhanced performance and reduced wear on connected components.
Noise Reduction:
Flexible couplings help reduce noise in a mechanical system through their inherent ability to dampen vibrations. When the shafts of rotating machinery are not perfectly aligned, it can lead to vibrations that are transmitted throughout the system, resulting in noise generation. The elastomeric or flexible element of the coupling acts as a vibration dampener, absorbing and dissipating these vibrations. As a result, the noise levels in the system are reduced, creating a quieter operating environment.
Vibration Damping:
Vibrations in a mechanical system can lead to increased wear and tear on critical components, such as bearings, seals, and gears. Excessive vibrations can also cause resonance and damage to the system over time. Flexible couplings can effectively dampen vibrations by acting as a buffer between the driving and driven shafts. The flexible element absorbs the shock and vibrations, preventing them from propagating to other parts of the system. This vibration damping capability not only reduces noise but also protects the system from potential mechanical failures, extending the lifespan of the equipment.
Alignment Compensation:
Misalignment between shafts is a common cause of vibration and noise in rotating machinery. Flexible couplings excel at compensating for both angular and parallel misalignment. By accommodating misalignment, the coupling reduces the forces acting on the shafts and minimizes the generation of vibrations and noise. Proper alignment through the use of a flexible coupling ensures that the system operates smoothly and quietly.
Effect on Equipment Reliability:
Reducing noise and vibration levels has a positive impact on the reliability of connected equipment. Lower vibrations mean less stress on bearings and other rotating components, leading to extended component life and reduced maintenance requirements. A quieter operating environment can also be essential for certain applications, such as in laboratories or precision manufacturing processes, where excessive noise can interfere with delicate tasks or measurements.
Applications:
Flexible couplings find application in a wide range of industries, such as manufacturing, power generation, material handling, automotive, aerospace, and robotics. They are commonly used in pumps, compressors, fans, conveyors, and other rotating machinery where noise and vibration control are critical for smooth and reliable operation.
Summary:
A flexible coupling’s ability to reduce noise and dampen vibrations makes it an essential component in mechanical systems. By compensating for misalignment and providing vibration dampening properties, the flexible coupling enhances the overall system performance, reduces noise levels, and protects connected equipment from excessive wear and mechanical failures. Choosing the right type of flexible coupling based on the specific application requirements can have a significant impact on noise reduction and vibration control in the mechanical system.
editor by CX 2024-05-09